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Custom Campervan Detailed Project (2019 TC) w/ estimates per phase


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As an avid outdoors and mountain biking enthusiast, I wanted a small van in which I could sleep in to facilitate and enhance my weekend adventures. I stumble upon a brand new 2019 TC that was already a bit converted (minimalist set up, but still), so I jumped right in and I haven't regret it! The initial set up allowed me to start using the TC as a little campervan right off the start which was awesome, but the optimization-design-comfort-lover in me wouldn't settle forever with that set up...

 

So I made a mid-term iteration plan to get the van to my perfect set up, slowly but surely. Here's how it goes:

 

PHASE 0 (aka what was already included in the initial conversion)

Duration: 0 weekend, 100% completed

  • Interior paneling finition
  • Sofa-bred module (including 2" mattress)
  • Amovible table
  • Side and back windows
  • Curtains tailored to each windows

Phase0_00.thumb.jpg.1c92683b9c8b0021a4b7b0d03aed7f03.jpg

 

PHASE 1 (easy, quick and mostly necessary add-ons for the van's purpose)

Duration: 1 weekend, 100% completed

  • 2" Hitch at the back
  • Bike Rack (Sportsrack 2 bikes, but upgraded to Panache T6 in 2022)
  • Roof bars (Thule)
  • Solar/roof shower (Yakima RoadShower, 10 gallons)
  • Awning (GoXplore)
  • Roof cargo box (Thule Pulse Alpine)
  • Interior roof light switch (so that it doesn't turn on in the middle of the night whenever I open the door)

Phase1_01.thumb.jpg.7a0cc2cccced350c4cd05cefd01a6d4d.jpg

That Thule roof cargo box also didn't make the cut in the next phase, although I loved the extra storage, I loved even more the solar pannel.

 

PHASE 2 (body work and not-so-fun stuff so that my dog can stay cool in the van during summer)

Duration: 2 weekends, 100% completed

  • Sound deadening (Kilmat)
  • Insulation (Thinsulate)
  • Ventilation (2 Maxx Air Dome fans)
  • Lighting (4 DEL 12 volts lights)
  • Plumbing (23L water container, small electric pump and faucet)
  • Solar panel (1 Renogy 100w)
  • All-in-one battery (Goal Zero Power Station, 1000w)
  • Secret flooring storage (backseat feet area of the Passenger version is unused/covered in the Cargo version)

 

Phase2_00.thumb.jpg.4bf077326817285089f4ee8a23e73e2d.jpg

Even if I love the dark look, the interior space being so tiny, It just made the interior feels even more cramped. So since I already have to remove all the panels for this phase, I figured, eh, why not just pull out the black carpet finition and paint everything white. Looked less "finished" than before, but I knew this was only temporary.

 

PHASE 3 (Interior finition and added storage)

Duration: 2 weekends, 75% completed

  • Roof & wall panelling (5/16" x 3" x 8' lambris)
  • Overhead storage in the cabine (not shown in the pictures)
  • Added Reflectix to the curtains (not shown in the pictures)
  • 1.5" suspension lift kit
  • New all-terrain summer/four-season tires is we can find something that fits! (got advice? comment away please haha)

 

Phase3_00.thumb.jpg.a16ba1e0b5d56bbcca4750389d542b18.jpg

*Wow! Now it's starting to look like a tiny home ?

 

PHASE 4 (New slide out sofa-bed & kitchen counter construction)

Duration: 2-3 weekends, 0% completed

  • Slide out sofa-bed construction
  • Kitchen counter construction with a sink (finally)
  • Refrigerator (probably an Iceco 12volts model)

Phase4_00.thumb.jpg.f211aab6742aeddfc8d83ebab9717133.jpg

*Sorry for the few french notes, but I figured you would get the idea anyway! 

 

* ADVICE REQUEST ABOUT TIRES/SUSPENSION LIFT *

I'm looking to buy new all-terrain tires for this little baby and I'm not exactly sure up to which tire profile I can go. The original tire size is 215-55R-16, but I would like more sturdy, heavy load capable and good looking tires. Last time I got towed, the guy told me the original Continental tires were not rated for such heavy load (considering the bike rack, bikes, fully loaded roadshower, etc.). I was thinking of these Falken Wildpeak or these BF Goodrich Mud-Terrain, but they got high aspect ratio which worries me a bit event if I'm thinking of adding a 1 to 1.5" suspension lift kit.
Got tips? Please help this is waaaaay out of my comfort zone!

 

Got questions? Don't hesitate, I might add product links and more specifications if there's an interest.

 

That's it, I hoped this can be of use to you somehow ?

For more photos and future updates on the van conversion you can go checkout my Instagram account @sarahthibo !

 

 

Edited by sarah.thib
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  • sarah.thib changed the title to Custom Campervan Detailed Project (2019 TC) + AT Tires tips?
   

Welcome to the forum. Congrats on your new TC.

All your mods look very cool. You've done a lot in a short amount of time.

 

Re tires, over the years there have been a sprinkling of posts on Geolander tires for offroading adventurers. Do a Search on those to get ideas.

See the thread below as well.

Good luck!

 

 

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  • sarah.thib changed the title to Custom Campervan Detailed Project (2019 TC) w/ estimates per phase
  • 8 months later...
  • 3 weeks later...

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